Usually, when choosing a diode, most people will consider the turn-on voltage drop, current limit value, etc., and often ignore a very important phenomenon: when the transistor is in use, its actual power consumption is not allowed to exceed the PCM value, otherwise the transistor will be overloaded. And damaged. So how should you understand the PCM value?
As a basic electronic component, all engineers know that they have unidirectional conductivity. According to the classification of semiconductor materials, it can be divided into silicon diodes and germanium diodes; according to the classification of applications, it can be divided into rectifier diodes, detection diodes, switching diodes and Zener diodes. Regardless of how it is divided, it is important that the diode has a parameter that directly affects whether the transistor will be damaged by overload.
Dissipated power
The dissipated power is also called the maximum allowable dissipated power PCM of the collector, and refers to the maximum collector dissipated power when the transistor parameter changes do not exceed the specified allowable value. It is the difference between the total power of the active component input and the total output power of the active power at a certain time. Under linear conditions, the conduction power dissipation calculation is relatively simple, PD=I2R, or PD=U2/R; while in the switching state, the calculation is relatively complicated.
The dissipated power of the diode is related to the allowable junction temperature. The maximum junction temperature allowed by the silicon diode is 150 °C, while the maximum allowable junction temperature is 85 °C. The semiconductor operating temperature is limited. When the actual power is increased, the node temperature will also become larger. When the node temperature reaches 150 °C, the power at this time is the maximum dissipated power. Of course, the power dissipated has a certain relationship with the package size. Generally, the device with a large package has a relatively large maximum power dissipation. The most common one is that the high-power device has a large volume and a large area of ​​heat dissipation metal surface.
The power dissipation of a particular type of diode is related to test conditions, such as test ambient temperature and thermal conditions. Normally, the maximum power dissipation tested is at 25 °C. As the ambient temperature increases, its maximum dissipated power will decrease because the thermal conduction temperature difference under this condition becomes smaller. For example, at 25 ° C, a diode can dissipate 1 W, and at 75 ° C, consume The power dissipation may become 0.4W. The maximum dissipated power is allowed to be related to the heat dissipation condition. The better the heat dissipation condition is, the higher the dissipated power is. The dissipated power is 1W at the same ambient temperature. After the heat sink is added, the dissipated power may become 1.7W.
One parameter that characterizes heat dissipation is thermal resistance. Thermal resistance reflects a comprehensive parameter that prevents heat transfer. The thermal resistance is similar to the resistance in electronics, and is a reference that reflects the size of the "blocking ability." The smaller the thermal resistance, the stronger the heat transfer capability; conversely, the larger the thermal resistance, the smaller the heat transfer capability. From an analogy point of view, heat is equivalent to current, the temperature difference is equivalent to voltage, and the thermal resistance is equivalent to resistance. Among them, the thermal resistance Rja: the total thermal resistance of the heat source of the chip to the surrounding cooling air, the unit is °C / W, indicating the temperature difference between the two ends of the heat conduction at 1W.
Take the 1N4448HWS as an example. Check the phone manual to see its thermal characteristics as follows:
It can be seen that its dissipated power PD=200mW and thermal resistance is 625°C/W, of which the two quantities are ambient temperature 25°C, and the solder is tested under FR-4 material PCB condition, as described in the manual Part mounted on FR- 4 PC board with recommended layout.
The dissipated power is related to the ambient temperature. The higher the temperature, the smaller the dissipated power. The relationship between the 1N4448HWS dissipated power and the ambient temperature is as follows:
At 0 to 25 ° C, the power dissipation is constant at 200 mW. At 25 to 150 ° C, the linearity decreases, reaching 150 ° C, and the power dissipation is 0. At this temperature, the silicon tube is no longer working. From this table, the thermal resistance can be calculated, and the slope of the linear part is reciprocal:
|1/k|=Rja=(150-25)/0.2=625°C/W
According to this table, you can get:
PD=-1/625(TA-25)+0.2, (TA-≥25)
According to this formula, the maximum dissipated power at different ambient temperatures can be calculated.
During the design process, people pay more attention to the temperature at which the device works to ensure a safe working range. Taking 1N4448HWS as an example, when the ambient temperature is 25°C, the actual power is 100mW, the temperature is 25+625*0.1=87.5°C, which can work normally; when the actual power is 200mW, the temperature is 25+625. *0.2=150°C, at this time the maximum temperature of the temperature has been reached, which is dangerous and should be avoided.
In terms of heat transfer of diodes, PD and thermal resistance Rja are mainly considered. The former is the maximum power dissipation, and the actual work cannot exceed this value. The latter is the heat transfer resistance parameter, showing the heat transfer capability of different diodes. When using a diode, not only the forward current, reverse withstand voltage, and switching time should be considered, but also the power dissipated.
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