Case Type: Electronic Assembly Industry
Case Description: With the rapid development of electronic technology, electronic products have been widely used in various fields of production and life, and the market has higher and higher requirements for the assembly process of electronic products. It is necessary to ensure that the quality of products is controlled and delivered. The speed of production, flexible production, but also requires the company's technology continues to innovate, production transparency, to adapt to complex production processes, which also puts higher requirements on the company's production.
Electronic assembly is a labor-intensive, high-tech industry. There are a wide variety of product components, production and assembly difficulties, blind spots in the production process, but also a lot of production lines and higher automation requirements. In actual production, the production forms faced by enterprises are also complex and varied, including assembly production, multi-variety and small-batch production, and mass production; and continuous production, mixed production, and mass production.
In order to adapt to the electronic assembly industry's production characteristics, companies need to make many requirements through the LEAN MES system. They can perfectly control WIP's key processes, and require raw materials, warehouse management, SMT, DIP, Assy, testing, packaging, and quality inspection. , Equipment interconnection, personnel qualification management, etc. play a good control. In the face of humidity-sensitive devices, FIFO, IQC sampling, material shelf life, equipment maintenance, tooling fixture life on the human error has been made to avoid and corresponding preventive measures. Parts and components in the electronics assembly industry are very numerous in terms of materials and processes. It is inevitable that mistakes will be made in the production process. In order to prevent this error from happening, information on all items needs to be coded and made into a bar code. When it is necessary to receive materials, Sorting, material preparation, inspection, loading check, product traceability, only need to scan the bar code, can be traced back to the product number, batch, manufacturer, supplier, incoming time, production time, operator Wait for the complete "4M1E" production history.
At the same time, LEAN MES plays a significant role in lean production, improving production efficiency and standardizing production processes, making the company's production more transparent, flexible, and intelligent, bringing core values ​​and competitiveness to the company.
Deep Scott MES system solutions can integrate management functions such as production scheduling, product tracking, quality control, equipment failure analysis, and network reports on a unified platform. Using a unified database and connecting through the network can also be used by the production department and quality inspection department. , process departments, logistics departments, etc. provide workshop management information services. The MES system solution helps enterprises implement a complete closed-loop production by emphasizing the overall optimization of the manufacturing process, enabling intelligent manufacturing and intelligent management.
MES system 9 core functional modules
Helping companies achieve intelligent production
I. MES Manufacturing Execution System Production Process Management
The product is generated from the bar code or RFID to the finished product shipment process without gaps control; the whole process of key process data acquisition data; process, materials, personnel and equipment error prevention and traceability; paperless SOP; line side warehouse material management; pull type Logistics and distribution.
Second, MES manufacturing execution system production scheduling management
According to the basic settings and constraints such as personnel, machine, line body, and product standard working hours, the production can be effectively scheduled and the schedule can be flexibly adjusted.
Third, MES manufacturing execution system full process quality control
Through multi-level quality early-warning mechanism, timely feedback, tracking and processing of quality anomalies in the production process; automatic quality data analysis and generate a variety of quality analysis reports such as SPC statistical analysis report; automatic stop-line mechanism can effectively prevent batch quality problems happened.
Fourth, MES manufacturing execution system visualization management
The lean production visualization management tool monitors the production schedule, SPC, quality status, equipment status and efficiency, and feedbacks production problems in real time, improving the order delivery rate and the overall management level and corporate image.V. MES Manufacturing Execution System Data Analysis Platform
Through a unified data information platform, the data collected during the production process is efficiently analyzed and multi-level and multi-dimensional management reports are generated, such as planned achievement rate, output rate, direct rate, bad analysis report, and equipment utilization rate (OEE). ), OLE and material loss rate, etc., effectively drive the improvement of enterprise management level, and provide accurate data support for enterprise management to make decisions.
Sixth, MES manufacturing execution system equipment and fixture management
Based on the idea of ​​lean production TPM, the equipment and fixtures used in the production process are fully controlled, including equipment acceptance, establishment of ledgers, maintenance planning and maintenance of maintenance results, fixture cleaning, equipment calibration, maintenance and scrapping, spare parts management, and effective improvement. Product yield and quality.
VII. MES Manufacturing Execution System Production Traceability
Through bar code and RFID management, people, machines, materials, rings, and other information can be effectively traced.
VIII. MES Manufacturing Execution System Intelligent Warehouse Management
Through material bar code or RFID management, the materials are quickly collected, sent, returned, and transferred, which greatly improves the efficiency of the warehouse staff; first-in first-out control of materials; early warning of age and stagnant materials; and docking with intelligent storage equipment .
Nine, MES Manufacturing Execution System Industry 4.0 Interface
Establish a unified information platform, and conduct multi-dimensional seamless docking and information integration through standardized interfaces, including systems (ERP, APS, various test systems, etc.) and equipment (automated production, automated logistics distribution, etc.) to help enterprises achieve Industry 4.0.
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Cable Terminals
Taixing Longyi Terminals Co.,Ltd. , https://www.lycopperlugs.com